APQP Development Process
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APQP Development Process
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Plan and identify projects
1. Determine new product design and development-sales
2. New Product Feasibility Assessment and Risk-Sales
3. Determining initial bill of materials-technology
4. Determine the list of suppliers-Procurement
5. List Initial Process Flowchart-Technology
6. Determine specific characteristics of the initial product process-technology
7. Cost accounting-led by the Technology Department
8. Quotation-Sales
9. Project approval review-sales
10. Determine the project team-Technical Department
11. Project development progress-project leader
12. Prepare project budget-project leader
13. Design Development Inputs-Project Team
14. Design Goals-Project Leader
15. Develop product assurance plan-project team
16. Phase Summary and Manager Support-Project Team
Product design and development
1. DFMEA analysis-project team (the person in charge leads each department)
2. Graphic Design and Transformation-Technology
3. Customer confirmation-project leader
4. Handmade prototype manufacturing-project team
5.DVP Verification-Quality
6. Sample confirmation-project leader
7. Official drawings/standards-project team
8. Identify product/process specific characteristics-project team
9. Determine mold/tooling/equipment requirements-project team
10. Team Feasibility Statement-Project Team
11. Phase Summary and Manager Support-Project Team
Process design and development
1. Custom Packaging Standards-Technology
2. Product/Process Quality System Review-Project Team Quality
3. Process Flow Chart-Project Team Production Department
4. Production capacity/floor plan/ergonomics evaluation and determination-Production Department
5. Feature Matrix-Technology
6. PFMEA-Technology
7. Pilot Production Control Plan-Project Team
8. Develop Operation Guidance Group-Project Team
9. Measurement System Analysis Plan-Quality
10. Initial Process Capability Study Plan-Quality
11. Equipment Capability Research Plan-Production Department
12. Employee Training-Project Team
13. OTS Sample Manufacturing-Project Team Leader
15. OTS sample confirmation-project leader
16. Phase Summary and Manager Support-Project Team
Product Process and Validation
1. Pilot production preparation-project team production department plan
2. Pilot production-project team
3. Measurement System Analysis-Quality
4. Initial Process Capability Analysis-Quality
5. Equipment Capability Analysis-Production Department
6. Pilot production confirmation/testing-project team
7. Pilot production summary-Production Department
8. Packaging Evaluation-Quality
9. Production Control Document Updates-Project Team
10. PPAP Submission-Project Team
11. Quality Planning Summary and Identification-Project Team
12. Phase Summary and Manager Support-Project Team
13. Project handover-project team
Feedback evaluation and corrective actions
1. Mass production-Production Department
2. Early production containment-various departments
3. Mass production control-each department
4. Product Delivery-PMC
5. Customer Satisfaction-Sales-Quality
6. Experience accumulation-project team
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